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I found this after enabling debug.

Test imagecolorallocate() function : usage variations  - passing different data types to fourth argument [ext/gd/tests/imagecolorallocate_variation4.phpt]
Bug #45923 (mb_st[r]ripos() offset not handled correctly) [ext/mbstring/tests/bug45923.phpt]
mb_stripos() [ext/mbstring/tests/mb_stripos.phpt]
Test mb_stripos() function : basic functionality [ext/mbstring/tests/mb_stripos_basic.phpt]
Test mb_stripos() function : basic functionality [ext/mbstring/tests/mb_stripos_basic2.phpt]
Test mb_stripos() function : usage variations - pass different data types as $needle arg [ext/mbstring/tests/mb_stripos_variation2.phpt]
Test mb_stripos() function : usage variations - pass different data types as $offset arg [ext/mbstring/tests/mb_stripos_variation3.phpt]
Test mb_stripos() function : usage variations - pass different data types as $encoding arg [ext/mbstring/tests/mb_stripos_variation4.phpt]
Test mb_stripos() function : usage variations - Pass different integers as $offset argument [ext/mbstring/tests/mb_stripos_variation5_Bug45923.phpt]
Test mb_stristr() function : basic functionality [ext/mbstring/tests/mb_stristr_basic.phpt]
Test mb_stristr() function : usage variation - different values for part [ext/mbstring/tests/mb_stristr_variation3.phpt]
Test mb_stristr() function : usage variation - multiple needles [ext/mbstring/tests/mb_stristr_variation5.phpt]
Test mb_strrichr() function : basic functionality [ext/mbstring/tests/mb_strrichr_basic.phpt]
Test mb_strrichr() function : usage variation - different values for part [ext/mbstring/tests/mb_strrichr_variation3.phpt]
Test mb_strrichr() function : usage variation - multiple needles [ext/mbstring/tests/mb_strrichr_variation5.phpt]
Test mb_strripos() function : basic functionality [ext/mbstring/tests/mb_strripos_basic.phpt]
Test mb_strripos() function : basic functionality [ext/mbstring/tests/mb_strripos_basic2.phpt]
Test mb_strripos() function : usage variations - pass different data types as $needle arg [ext/mbstring/tests/mb_strripos_variation2.phpt]
Test mb_strripos() function : usage variations - pass different data types as $offset arg [ext/mbstring/tests/mb_strripos_variation3_Bug45923.phpt]
Test mb_strripos() function : usage variations - pass different data types as $encoding arg [ext/mbstring/tests/mb_strripos_variation4.phpt]
Test mb_strripos() function : usage variations - Pass different integers as $offset argument [ext/mbstring/tests/mb_strripos_variation5_Bug45923.phpt]
mysql_fetch_array [ext/mysql/tests/002.phpt]
mysql_fetch_object [ext/mysql/tests/003.phpt]
via [ext/pdo_sqlite/tests/common.phpt]
        SQLite PDO Common: Bug #34630 (inserting streams as LOBs) [ext/pdo_sqlite/tests/bug_34630.phpt]
via [ext/pdo_sqlite/tests/common.phpt]
        SQLite PDO Common: Bug #39398 (Booleans are not automatically translated to integers) [ext/pdo_sqlite/tests/bug_39398.phpt]
via [ext/pdo_sqlite/tests/common.phpt]
        SQLite PDO Common: Bug #39656 (Crash when calling fetch() on a PDO statment object after closeCursor()) [ext/pdo_sqlite/tests/bug_39656.phpt]
Testing PDOStatement::debugDumpParams() with bound params [ext/pdo_sqlite/tests/debugdumpparams_001.phpt]
via [ext/sqlite/tests/pdo/common.phpt]
        SQLite2 PDO Common: Bug #34630 (inserting streams as LOBs) [ext/sqlite/tests/pdo/bug_34630.phpt]
Test var_dump() function [ext/standard/tests/general_functions/var_dump_64bit.phpt]
Test decbin function : 64bit long tests [ext/standard/tests/math/decbin_basiclong_64bit.phpt]
Test dechex function : 64bit long tests [ext/standard/tests/math/dechex_basiclong_64bit.phpt]
Test decoct function : 64bit long tests [ext/standard/tests/math/decoct_basiclong_64bit.phpt]
Test split() function : usage variations  - out-of-range values for limit [ext/standard/tests/reg/split_variation_004.phpt]
Test spliti() function : usage variations  - out-of-range values for limit [ext/standard/tests/reg/spliti_variation_004.phpt]
Bug #38770 (unpack() broken with longs on 64 bit machines) [ext/standard/tests/strings/bug38770.phpt]
Test chunk_split() function : usage variations - unexpected values for 'chunklen' argument(Bug#42796) [ext/standard/tests/strings/chunk_split_variation2.phpt]
Test chunk_split() function : usage variations - different integer values for 'chunklen' argument(Bug#42796) [ext/standard/tests/strings/chunk_split_variation5.phpt]
Test chunk_split() function : usage variations - different integer values for 'chunklen' with heredoc string as 'str'(Bug#42796) [ext/standard/tests/strings/chunk_split_variation8.phpt]
HTML entities with invalid chars [ext/standard/tests/strings/htmlentities-utf.phpt]
Test setlocale() function : usage variations - Setting all available locales in the platform [ext/standard/tests/strings/setlocale_variation2.phpt]
substr_compare() [ext/standard/tests/strings/substr_compare.phpt]
Test vprintf() function : usage variations - unsigned formats with unsigned values [ext/standard/tests/strings/vprintf_variation15_64bit.phpt]
Test vsprintf() function : usage variations - unsigned formats with unsigned values [ext/standard/tests/strings/vsprintf_variation15_64bit.phpt]
xmlwriter_write_attribute_ns with missing param [ext/xmlwriter/tests/xmlwriter_write_attribute_ns_error_001.phpt]
=====================================================================

=====================================================================
EXPECTED FAILED TEST SUMMARY
---------------------------------------------------------------------
output buffering - fatalism [tests/output/ob_011.phpt]
ob_start(): Ensure unerasable buffer cannot be flushed by ob_flush() [tests/output/ob_start_basic_unerasable_005.phpt]
SPL: ArrayObject::exchangeArray() basic usage with object as underlying data store. [ext/spl/tests/arrayObject_exchangeArray_basic3.phpt]
=====================================================================

You may have found a problem in PHP.
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That is totally useless, we really need to know WHY they failed. Check the *.diff files, might give some hint. Or you could simply post the results and provide link to them via http://news.php.net/php.qa.reports

I have uploaded all the diff files I have found in my php src directory.I dont know how to upload to that php directory.
Please take files from this link.
http://pushpender007.byethost6.com/diff.tar
Thanks

Try this (exactly!) configure line instead:

# rm config.cache && \
./configure \
--disable-cgi \
--libdir=lib64 \
--enable-mbstring \
--enable-xml \
--with-gd \
--with-gettext \
--with-mysql=/usr/local/mysql \
--with-zlib-dir=/usr/local/ \
--with-jpeg-dir=/usr/local/

Still not able to run make test successfully.
Please find new archive file
http://pushpender007.byethost6.com/archive.tar

Seems like the tests fail just because you have some exotic ini settings there. Try delete your php.ini before running the tests. And to avoid the crash, don't use --with-regex=system and --enable-inline-optimization options. (either of those caused the crash, I'm guessing..)

I am still getting errors.
Please check http://pushpender007.byethost6.com/archive1.tar for new diff files.
Thanks

Those diffs alone are meaningless. Use the 'save results' option in the end instead and provide that. Or rather send it straight away to the mailing list like suggested.

Can you please tell the file name of that result file? thanks

I have mailed the test report to the qa-reports@lists.php.net and also uploaded to http://pushpender007.byethost6.com/php_test_results_20091222_0527.txt .Please check them.thanks

Well that explained a lot. First of all: You're testing 5.2.3? We're at 5.2.12 already, upgrade.. And next issue: Any tests failing fail also for me so nothing unexpected, we know about it, move along, nothing to see here..

This is new result file with version 5.2.12.
http://pushpender007.byethost6.com/php_test_results_20091222_1455.txt
As you saying you are facing these errors too.Should I install as it is ,ignoring error?

Hello ..Can you please confirm should I continue my installation or what else solution we have for the error in make test?
Thanks

has anyone solved this yet?  I cannot get past the phar issue without error, regardless of the version I use.

I added --enable-debug and things seem to be working fine now.

I exported CFLAGS=-01 and that did not help.

I modified my Makefile since gcc was complaining about -01.

Changes to Makefile:
    removed -01 from CFLAGS_CLEAN
    added -01 to CFLAGS
    and left the exported CFLAGS set with -01

Compile completed successfully and make test worked as expected.